OPERATIONS

Sierra Gorda improves productivity with Wenco

Sierra Gorda gained hundreds of mine operating hours a year using Wenco fuel dispatching

Staff reporter

This article is 6 years old. Images might not display.

PRESS RELEASE: On Tuesday, May 8, at the CIM Convention 2018 in Vancouver, Canada, Wenco representative Carr Stepperud will discuss the results of a study undertaken in conjunction with the Sierra Gorda copper mine in Chile and detailed in the paper ‘Increasing Productivity and Conserving Person-Hours Through Automated Fuel Dispatching at Sierra Gorda'.

This study demonstrates that use of Wenco's fuel dispatching system contributed to additional operating hours at the mine, a 10% reduction in fuelling wait times, and redeployment of a full-time fuelling dispatcher.

The Wenco fuel dispatching system serves to streamline the haul truck fuelling process at mines, extracting previously unrealised value in the process. Using mine operational data, the system determines equipment's need for fuel and then assigns units to the available fuel location that will return it to production with greatest efficiency. Effective use of this system has proven to extend time between fuelling over 30%, returning hundreds of additional operating hours each year.

The Sierra Gorda copper mine began using Wenco Fuel Dispatch in December 2015. By automating its fuelling, the mine increased its average fill volumes from 3,400 litres to 3,900 litres per fuel session, allowing each truck to stay in production an average of 1.92 hours longer before needing to refuel. By automatically dispatching units to available fuel locations, fuelling queue times at Sierra Gorda also reduced by 10%. Furthermore, the system's ease of use allowed Sierra Gorda to shift its full-time fuelling dispatcher to other duties, conserving approximately 2,000 person-hours in its first year. Ultimately, this study indicates that use of the Wenco automated fuel dispatching system has the potential to extract significant value from the standard haul truck fuelling process.

Miguel Caceres, senior dispatch engineer at the Sierra Gorda copper mine, commented: "Undoubtedly, fuel management is very important in any large-scale mining operation. Here at [Sierra Gorda], we are talking about daily movements above 530,000t… Whatever is done in terms of time savings and/or optimisation of them, it is worth [it] and still more without needing to invest large sums of money in sensors, attached systems, etc."

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Magazine Intelligence team.

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Magazine Intelligence team.

editions

Mining Magazine Intelligence: Automation and Digitalisation Report 2024

Exclusive research for Mining Magazine Intelligence Automation and Digitalisation Report 2024 shows mining companies are embracing cutting-edge tech

editions

ESG Mining Company Index: Benchmarking the Future of Sustainable Mining

The ESG Mining Company Index report provides an in-depth evaluation of ESG performance of 61 of the world's largest mining companies. Using a robust framework, it assesses each company across 9 meticulously weighted indicators within 6 essential pillars.

editions

Mining Magazine Intelligence Exploration Report 2024 (feat. Opaxe data)

A comprehensive review of exploration trends and technologies, highlighting the best intercepts and discoveries and the latest initial resource estimates.

editions

Mining Magazine Intelligence Future Fleets Report 2024

The report paints a picture of the equipment landscape and includes detailed profiles of mines that are employing these fleets