PROCESSING

Hydro to build an aluminium smelting technology test facility

The Oslo-based industrial company hopes to achieve pilot plant production of its zero-carbon aluminium by 2030.

 The global aluminium sector contributes roughly 3% to direct industrial CO2 levels. Photo: Hydro

The global aluminium sector contributes roughly 3% to direct industrial CO2 levels. Photo: Hydro

With an investment from the Norwegian government, Hydro plans to expand testing of its HalZero process, which claims to produce primary aluminium with no carbon dioxide emission.

The proprietary process instead emits "only oxygen," the announcement reads.

"This could be the first industrial production of primary aluminium without greenhouse gas emissions in the world," said Eivind Kallevik, executive vice president for Hydro Aluminium Metal. "The plan is ambitious, and there is considerable risk."

As described on the website, during the HalZero process, alumina is chlorinated and becomes aluminium chloride which produces carbon dioxide. Hydro's technology isolates the CO2, which is sent back into the process and reused in the chemical reaction in a closed loop.

The result is an electrolysis process that is entirely greenhouse gas emission-free.

The ability to offer a greener smelting process attracted The Norwegian government, which will provide  NK$141 million (US$13M) for the test facility.

"The technology that Hydro is developing here can contribute to significant emission reductions for the aluminium industry both in Norway and other countries," said Kristian Nakstad, chief executive at Enova. "…We believe that HalZero can contribute strongly to reducing emissions from the aluminium industry."  

The global aluminium sector contributes roughly 3% to direct industrial CO2 levels worldwide. Additionally, 90% of aluminium production emissions are attributed directly to refining and smelting.

Aside from HalZero, Hydro is also working on carbon capture technologies that may benefit the sector.

In the lithium space, Hydro recently acquired a 12% stake in Lithium de France, a geothermal and lithium-focused firm.

Lithium de France is developing technology to extract heat and lithium from geothermal brines. The French company aims to produce lithium with a "significantly lower CO2 footprint than is currently commercially available."

If successful, Hydro plans to source material for its Hydro Batteries from Lithium de France.

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Magazine Intelligence team.

A growing series of reports, each focused on a key discussion point for the mining sector, brought to you by the Mining Magazine Intelligence team.

editions

Mining Magazine Intelligence Exploration Report 2024 (feat. Opaxe data)

A comprehensive review of exploration trends and technologies, highlighting the best intercepts and discoveries and the latest initial resource estimates.

editions

Mining Magazine Intelligence Future Fleets Report 2024

The report paints a picture of the equipment landscape and includes detailed profiles of mines that are employing these fleets

editions

Mining Magazine Intelligence Digitalisation Report 2023

An in-depth review of operations that use digitalisation technology to drive improvements across all areas of mining production

editions

Mining Magazine Intelligence Automation Report 2023

An in-depth review of operations using autonomous solutions in every region and sector, including analysis of the factors driving investment decisions